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Custom Helical Spring Antenna Coils | Precision Manufacturing Made in China

OpeningYour antenna design deserves a spring that matches your RF specs exactly. We make helical spring antenna coils from your drawing, not from a catalog. Every coil is verified for wire diameter, f


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Your antenna design deserves a spring that matches your RF specs exactly. We make helical spring antenna coils from your drawing, not from a catalog. Every coil is verified for wire diameter, free length, and coil count before shipment.

At a glance: Wire diameter tolerance ±0.01 mm, free length tolerance ±0.05 mm, lead time 5–7 working days for prototypes, no MOQ. All custom springs are made in China at our Dongguan factory, with 20 years of precision manufacturing experience.

Specifications

ParameterValue
MaterialsStainless steel 302/304/316, beryllium copper, phosphor bronze, spring steel, music wire
Wire diameter0.05 mm – 8.0 mm
Coil diameter (OD)0.5 mm – 80 mm
Free length1 mm – 200 mm
Coil count2 – 500 turns
Tolerance (wire dia)±0.01 mm for wire under 1.0 mm
Tolerance (free length)±0.05 mm for lengths under 20 mm
Pitch tolerance±0.03 mm
Surface finishNickel plating, silver plating, gold plating, passivation, or as-drawn
Machines20 CNC coiling machines, 5 automatic grinding machines, 3 heat treatment furnaces
ProcessCoiling → stress relief → grinding (if required) → surface treatment → 100% inspection
Batch size1 piece to 1,000,000 pieces, no MOQ
InspectionOptical measuring projector, digital calipers, load tester, salt spray tester

Custom Decorative Craft Springs

Three reasons buyers send us their drawings

1. Batch-traceable quality. Each lot gets a unique batch number. We record raw material heat numbers, machine settings, and operator IDs. If a problem appears in your assembly line, we trace it back to the exact coil and the exact hour it was made. No guesswork.

2. Inspection report per batch. You receive a dimensional report with every shipment. It lists wire diameter, OD, free length, coil count, and load at specified deflection. We measure 5 pieces from each batch and keep records for 3 years. Our QC team signs off before anything leaves the floor.

3. One factory for CNC + stamping + spring + heatsink. Your antenna assembly might need a stamped contact, a CNC-machined housing, and a spring coil. We make all four in one building. You get one purchase order, one quality system, one shipping point. Fewer suppliers means fewer tolerance mismatches and faster problem solving.

Where these parts are used

Helical spring antenna coils are not just for radios. We ship custom springs to these applications:

  • IoT modules and trackers – small coils for 868 MHz and 915 MHz bands, often with gold plating for low contact resistance.
  • Medical telemetry devices – implantable or wearable antennas where biocompatible stainless steel and tight tolerances are mandatory.
  • Automotive key fobs and TPMS sensors – coils that survive vibration and temperature swings from -40°C to +125°C.
  • RFID tags and readers – helical coils tuned for 13.56 MHz or UHF frequencies, requiring consistent inductance.
  • Test and measurement probes – spring-loaded contacts that double as antenna elements in benchtop fixtures.
  • Military handheld radios – ruggedized coils with passivation for corrosion resistance in field conditions.

If your part is a wire wound into a helix and used for RF, we can make it. We also handle compression springs, torsion springs, and wire forms from the same drawing.

Looking for a different part? We also machine Custom Special Shaped Wire Form Springs | Precision Manufacturing No MOQ in the same Dongguan factory.

Questions buyers ask before ordering

Q: Is there really no MOQ? A: Yes, no MOQ. We make one prototype for your test bench or a million pieces for production. Prototype tooling is the same as production tooling, so your first article is your production part.

Q: How do you guarantee tolerance and quality? A: We use CNC coiling machines with servo-controlled pitch. Each coil is measured on an optical projector. For critical dimensions, we use a 3D coordinate measuring machine. We send you the inspection report before shipment. If a dimension is out of spec, we rework or scrap it at our cost.

Q: What is the lead time? A: Prototypes ship in 5–7 working days after drawing approval. Production runs of 10,000 pieces ship in 10–15 working days. For urgent needs, we can split the batch and air-ship the first 1,000 pieces.

Q: Can you provide material certificates? A: Yes. We provide mill certificates for raw material, including chemical composition and mechanical properties. We also provide RoHS and REACH compliance documents on request. For medical or aerospace applications, we can supply full traceability documentation.

Send your drawing

Email your PDF or STEP file to sc@bquq.com. Include wire diameter, coil OD, free length, number of turns, and material if you know it. If you only have a sample, send it by courier and we will reverse-engineer it.

We reply with a firm quote in 12 hours. No vague estimates, no hidden tooling fees. You get a unit price, a tooling cost (if any), and a confirmed lead time.

For faster response, WhatsApp us at +86 13713157787. We are in Dongguan, China, and we answer within one business hour during working days (GMT+8).

Send your drawing today. Get a precision manufacturing quote that matches your RF requirements.


Related Products

parameter

ParameterCapability
MaterialsSUS302/304/316, SWC piano wire, SWP music wire, 65Mn, phosphor bronze, beryllium copper
TypesCompression, extension, torsion, wire forms, battery springs, touch springs
Wire Diameter0.05 - 12.0 mm
Tolerance±0.02mm standard, ±0.01mm on request
SurfaceZinc plating, nickel, black oxide, passivation, shot peening
MachinesCNC spring coiling machines, torsion machines, wire forming machines
Prototype72 hours, no MOQ on samples
InspectionLoad test per batch, fatigue test data on request

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