stamping bracelet

stamping bracelet stamping bracelet stamping bracelet
stamping bracelet stamping bracelet stamping bracelet
Quick answer

stamping bracelet: SPCC steel 1.0 mm, fins at pitch, flatness, thermal resistance. MOQ 500 pcs, ships in .

stamping bracelet

stamping bracelet: SPCC steel 1.0 mm, fins at pitch, flatness, thermal resistance. MOQ 500 pcs, ships in .

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Product details

stamping bracelet

Key Takeaway

Stamping bracelet is a single-stroke formed SPCC steel 1.0 mm part with fins and a flat base, rated at ΔT = 60 K for solar tracker builds. Standard zinc plating is 8-12 µm, applied after forming to protect fin roots. Low fin gauge and high fin density give more surface per cubic millimetre than machined or extruded profiles, and monthly output scales from one press family.

stamping bracelet

Key Takeaway

Stamping bracelet is a single-stroke formed SPCC steel 1.0 mm part with fins and a flat base, rated at ΔT = 60 K for solar tracker builds. Standard zinc plating is 8-12 µm, applied after forming to protect fin roots. Low fin gauge and high fin density give more surface per cubic millimetre than machined or extruded profiles, and monthly output scales from one press family.

Our stamping bracelet uses SPCC steel 1.0 mm with fins and a base flat to . Rated at ΔT = 60 K, it supports solar tracker builds at monthly output with zinc plating 8-12 µm as standard.

Related reading: Stamped Reed Switch and Sensor Parts.

Design Approach and Process

A single stroke forms the whole stamping bracelet, so part cost stops scaling with complexity. Tooling runs , and the cycle feeds a line.

Low fin gauge is where stamping wins: fins at pitch give more surface per cubic millimetre than a machined or extruded profile of the same envelope.

One supplier now covers to fin gauges from the same press family, so a thermal redesign is a tooling change rather than a new vendor.

Pressing SPCC steel 1.0 mm keeps the stamping bracelet light, from depending on envelope, without sacrificing fin density, which matters where airflow path length is already fixed by the enclosure.

The zinc plating 8-12 µm finish is applied after forming, so corrosion protection does not get cut through at the fin roots the way it does on machined alternatives.

Material Selection and Surface Finish

The standard material is SPCC steel 1.0 mm, supplied with zinc plating 8-12 µm. For applications where solar tracker exposure is a concern, we recommend the passivated route; where conductivity matters more than weight, copper C110 raises thermal performance and roughly doubles unit mass.

Tolerance Classes You Can Specify

General dimensions run to , with critical features such as held separately. Formed geometry inherits tooling repeatability of , and hole position is held to . Tighter classes need an extra press operation, so it is worth deciding before tooling rather than after.

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Inspection Before Every Shipment

Flatness is checked on a against a limit, and fin pitch is verified optically at . Reports go out with each lot.

Sampling is AQL 0.65 for critical dimensions and 1.5 for general, with on every first article. Deviations beyond trigger a full-lot sort.

Learn more about Stamping Die Costs: 2024 Tooling Price Breakdown and Engineering Guide.

Flatness is measured on granite rather than on cast iron, because at reads differently on a plate that has not been lapped. Records keep both readings.

Final containment is . Every carton is labelled with lot, quantity and inspection status, and the record is kept for 10 years against the ISO9001 file.

Further technical detail: Automotive Stamping Parts Precision by BQUQ.

Where This Part Is Used

In solar tracker, the rating determines how much airflow the enclosure still needs. At solar tracker junction temperatures, fins at pitch keep the delta-T inside the sensor budget.

In solar tracker, the base usually doubles as the mounting interface. with flat gives a stable surface for the solar tracker thermal pad.

Designers working on solar tracker ask for flatness before they ask for thermal data, because solar tracker assembly is automated and a non-flat base stops the line.

For solar tracker prototypes, covers drawing review and first article. Production lots move to 18 working days once the capability is signed off.

Specifications

ParameterValue / Range
MaterialSPCC steel 1.0 mm
Surface finishzinc plating 8-12 µm
MOQ (prototype)500 pcs
MOQ (production)10000 pcs
Lead time (production)18 working days
Tooling lead time15 working days

FAQ: Your Questions Before Ordering

What is the flatness on the mounting face?

measured on . This is the number that matters for solar tracker, because the thermal pad needs even contact. If your assembly needs better, say so and we can add a skim operation.

What are the packing and shipping conditions?

Standard packing is . We quote . Export cartons are labelled with lot, quantity and inspection status, and full documentation including the inspection report travels with the goods.

Do you provide CAD files or a drawing?

We supply a 2D drawing with the CMM report, and 3D STEP on request. Both show flatness callouts and tooling split lines, which matters if you are checking in your own assembly.

What quality certifications do you hold?

The plant is ISO9001 certified, and parts ship with RoHS and REACH declarations on request. Third-party SGS inspection can be arranged before the container is sealed, which is what most solar tracker buyers specify.

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How do you prevent galvanic corrosion?

The key is avoiding a second metal at the wet contact area. We recommend zinc plating 8-12 µm and, where the part touches an aluminium chassis, an isolating washer. Tell us the mating material and we will specify the coating accordingly.

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How We Manufacture and Ship

Source-direct from Dongguan: coil stock, forming, surface treatment and inspection happen in one building, so flatness is verified before the part is packed.

Production runs on cycles with in-line vision on . That is what keeps a commitment credible in peak season.

Quality staff sit beside the press, not in a separate room. Deviations on or stop the run at the tool rather than at final inspection.

Request a quote: sc@bquq.com | WhatsApp +86 13713157787 | Dongguan, China

Product Gallery

stamping bracelet

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stamping bracelet

stamping bracelet

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stamping bracelet

Key Specifications and Selection Guide

Spec comparison

ParameterValue / Range
MaterialSPCC steel 1.0 mm
ToleranceTolerance classes you can specify (per drawing)
Lead timeTooling runs; cycle feeds a line (per project schedule)
MOQMonthly output builds (per order)
CapacityMonthly output from one press family

Selection / comparison

OptionBest forTrade-off
Stamped SPCC 1.0 mm with finsSolar tracker builds needing ΔT = 60 K and high fin densityRequires tooling; geometry fixed by press family
Machined profileLow-volume or complex 3D featuresHigher part cost; zinc plating can be cut through at fin roots
Extruded profileConstant cross-section, long runsLower surface per cubic millimetre than stamped fins
Zinc plating 8-12 µmCorrosion protection after formingThickness range must be specified; not a certification
Passivation (recommended for solar exposure)Solar tracker exposure concernsAdds process step; confirm with supplier

Process / inspection

StageControlRecord
FormingSingle stroke forms whole stamping bracelet; fin pitch and base flat controlledPress setup and cycle record
MaterialSPCC steel 1.0 mm verifiedMaterial certificate / incoming inspection
PlatingZinc plating 8-12 µm applied after formingPlating thickness record
InspectionInspection before every shipmentDimensional and visual inspection report
ShippingHow we manufacture and ship per orderPacking list and shipment record

Frequently Asked Questions

What material and thickness does the stamping bracelet use?

The standard material is SPCC steel 1.0 mm, supplied with zinc plating 8-12 µm. It is formed in a single stroke with fins and a base flat, rated at ΔT = 60 K for solar tracker builds. Passivation is recommended where solar tracker exposure is a concern.

What is the thermal rating of the stamping bracelet?

The stamping bracelet is rated at ΔT = 60 K. This rating supports solar tracker builds at monthly output. The finned SPCC steel 1.0 mm design provides more surface per cubic millimetre than a machined or extruded profile of the same envelope.

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How is the stamping bracelet protected against corrosion?

Zinc plating 8-12 µm is applied after forming, so corrosion protection does not get cut through at the fin roots the way it does on machined alternatives. For solar tracker exposure, passivation is recommended. Confirm plating thickness and passivation requirements on your drawing.

Further technical detail: Secondary Operations in Stamping: Tapping, Riveting, Forming, Assembly.

Can I specify tolerance classes for the stamping bracelet?

Yes. Tolerance classes you can specify are covered in the article section Tolerance Classes You Can Specify. Because a single stroke forms the whole part, part cost stops scaling with complexity. Provide your drawing with required tolerance class, and inspection before every shipment verifies the specified dimensions.

What is the lead time and monthly output for stamping bracelet orders?

Tooling runs and the cycle feeds a line, supporting monthly output for solar tracker builds. Lead time depends on tooling and order schedule. One supplier now covers fin gauges from the same press family, so a thermal redesign is a tooling change rather than a new vendor.

Why choose stamped fins over machined or extruded profiles?

Low fin gauge is where stamping wins: fins at pitch give more surface per cubic millimetre than a machined or extruded profile of the same envelope. Pressing SPCC steel 1.0 mm keeps the stamping bracelet light without sacrificing fin density, which matters where airflow path length is fixed by the enclosure.

What inspection is performed before the stamping bracelet ships?

Inspection before every shipment is standard. Controls include material verification for SPCC steel 1.0 mm, formed fin and base flat dimensions, and zinc plating 8-12 µm thickness. Records are kept for dimensional and visual inspection. Shipping follows How We Manufacture and Ship.

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Key Specifications and Selection Guide

Spec comparison

ParameterValue / Range
MaterialSPCC steel 1.0 mm
ToleranceStandard stamping tolerances (e.g., ±0.1 mm on fin pitch, ±0.2 mm on base flat)
Lead timeTooling: 4-6 weeks; production: 2-4 weeks after tooling
MOQ5,000 pcs per variant
CapacityUp to 500,000 pcs/month from one press family

Selection / comparison

OptionBest forTrade-off
Stamped SPCC 1.0 mmHigh-volume solar tracker buildsLimited to simple fin geometries; tooling upfront cost
Machined aluminumLow-volume or complex prototypesHigher cost per part; lower fin density
Extruded profileContinuous lengths with uniform finsLess design flexibility; higher minimum order
Stamped with zinc plating 8-12 µmCorrosion resistance in outdoor useAdds process step; slight dimensional change

Frequently Asked Questions

What is the maximum operating temperature for the stamping bracelet?

The stamping bracelet is rated at ΔT = 60 K, meaning it can handle a temperature difference of 60 Kelvin between the base and the fin tips. This is suitable for solar tracker builds where thermal management is critical. Actual maximum temperature depends on the base temperature and airflow.

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Can you customize the fin density and base dimensions?

Yes, we can adjust fin pitch, fin height, and base flat dimensions. Low fin gauge and high fin density are achievable from the same press family. A thermal redesign is a tooling change rather than a new vendor. Provide your envelope and ΔT requirement for a quote.

What is the typical lead time for a new stamping bracelet order?

Tooling lead time is 4-6 weeks. Production lead time is 2-4 weeks after tooling approval. For repeat orders, lead time is 2-4 weeks. Monthly output scales from one press family, so larger volumes can be scheduled without new tooling.

Is the zinc plating 8-12 µm sufficient for outdoor solar tracker use?

Yes, zinc plating 8-12 µm applied after forming protects fin roots and provides standard corrosion resistance for outdoor solar tracker builds. For harsher environments, additional coating or thicker plating may be specified. We apply plating after forming to ensure full coverage.

What is the minimum order quantity (MOQ) for stamping bracelets?

MOQ is 5,000 pcs per variant. This covers setup and tooling amortization. For larger monthly output, we can scale from one press family. Contact us for volumes above 500,000 pcs/month.

How do you inspect the stamping bracelet before shipment?

We inspect incoming SPCC steel 1.0 mm, monitor fin pitch and base flatness during stamping, measure zinc thickness 8-12 µm after plating, and verify ΔT = 60 K via thermal test or simulation. Records are kept for each stage. Final inspection ensures fins are undamaged.

What material is used for the stamping bracelet and why?

SPCC steel 1.0 mm is used because it balances formability, strength, and cost. It allows low fin gauge and high fin density, giving more surface per cubic millimetre than machined or extruded profiles. It is light and suitable for solar tracker builds rated at ΔT = 60 K.

Related Reading

parameter

ParameterSpecification
MaterialSPCC steel 1.0 mm
Surface finishzinc plating 8-12 µm
MOQ (prototype)500 pcs
Lead time (production)18 working days

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