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Custom Extruded Heat Sinks with Spring Clip | Precision Manufacturing

OpeningYou send the drawing. We build the heat sink.Your custom extruded heat sink with spring clip is machined to your exact dimensions, then verified before shipment. No surprises. No rework on your


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Product details

Opening

You send the drawing. We build the heat sink.

Your custom extruded heat sink with spring clip is machined to your exact dimensions, then verified before shipment. No surprises. No rework on your line.

  • Tolerance: ±0.05 mm on critical mounting surfaces
  • Lead time: 10–15 working days for prototypes, 20–25 for production runs
  • No MOQ — order 1 piece or 10,000
  • Material: Aluminum 6063-T5 or 6061-T6, per your spec
  • Surface: Clear anodize, black anodize, or as-drawn

We are a precision manufacturing factory in Dongguan, China, with 20 years on CNC machining, metal stamping, springs, and heat sinks. One factory. One responsible team.

Specifications

ParameterValue
MaterialAluminum 6063-T5 (standard), 6061-T6 (higher strength)
Extrusion profileCustom die, max width 300 mm, max length 3000 mm
Spring clip materialStainless steel 301 or 302, full hard
Clip finishPassivated or nickel-plated
Tolerance±0.05 mm on machined faces, ±0.1 mm on extrusion
Surface finishRa 1.6 µm on mating surfaces, Ra 3.2 µm elsewhere
Anodize thicknessClass II, 18–25 microns (clear or black)
MachiningCNC milling, drilling, tapping, countersinking
Secondary opsDeburring, chamfering, thermal interface material (TIM) application
Inspection100% dimensional check on critical features, CMM report per batch
Batch sizeNo MOQ — prototype to high volume
Lead time10–15 days prototype, 20–25 days production
PackagingAnti-static foam, individual slots, export carton

Custom Extruded Aluminum Heatsink Collection

Three reasons buyers send us their drawings

1. Batch-traceable quality Every heat sink gets a unique batch number. We track material lot, machine operator, and inspection results. If a problem shows up on your line, we trace it in minutes, not days.

2. Inspection report per batch You get a full dimensional report with every shipment. Critical features — clip slot width, mounting hole position, flatness — are measured and recorded. You do not need to re-inspect on arrival. Trust, but verified.

3. One factory for CNC + stamping + spring + heat sink Your heat sink has a spring clip. The clip is stamped. The spring is formed. The base is extruded and machined. Most suppliers outsource two or three of these steps. We do all of them in-house. That means fewer handoffs, tighter tolerances, and one point of contact for quality.

Where these parts are used

Extruded heat sinks with spring clips are standard in power electronics.

  • IGBT modules — clip holds the module against the sink, no screws needed, faster assembly
  • DC-DC converters — low profile, high fin density for forced air cooling
  • LED drivers — aluminum base with clip for easy field replacement
  • Motor controllers — vibration-resistant clip keeps contact pressure constant
  • Telecom rectifiers — 19-inch rack units, clip-on design saves vertical space
  • EV battery chargers — high thermal cycling, 6061-T6 for added strength

If your application runs hot and needs repeatable mounting pressure, this is the part.

Looking for a different part? We also machine Custom Aluminum Extrusion Heat Sink Profiles | Precision Manufacturing No MOQ in the same Dongguan factory.

Questions buyers ask before ordering

Q: What is your MOQ? A: No MOQ. We make 1 prototype for your test, or 10,000 for production. Same quality system, same inspection.

Q: What tolerance can you hold on the clip slot? A: ±0.05 mm on the slot width and depth. The clip is stamped to ±0.03 mm. We verify both with a go/no-go gauge before packing.

Q: What is your lead time for a production order? A: 20–25 working days after drawing approval. Prototypes in 10–15 days. If you need faster, tell us — we can split the batch and ship partials.

Q: Do you provide material certificates? A: Yes. Mill certificates for aluminum and stainless steel come with every batch. Anodize thickness reports are included on request.

Send your drawing

Stop waiting on slow quotes. Send us your 2D or 3D drawing today.

We reply with a firm quote in 12 hours — price, lead time, and any design suggestions for manufacturability. No obligation. No pressure.

Email: sc@bquq.com WhatsApp: +86 13713157787

Custom heat sinks, made in China, with precision manufacturing you can verify. Send the drawing. We will handle the rest.


Related Products

parameter

ParameterCapability
MaterialsAL6063/6061/5052, pure copper C1100, copper-aluminum composite
ProcessExtrusion, CNC machining, skiving, forging, die casting, stamping fins
Fin TypesExtruded, pin fin, skived, folded, bonded, heat pipe, vapor chamber
SurfaceBlack anodizing, clear anodizing, nickel plating, powder coating
Size RangeMax 1500 x 400 x 300 mm
Thermal TestThermal resistance and heat dissipation data per batch
Prototype5-7 days, no MOQ on samples
InspectionCMM, thermal resistance tester, full report per batch

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