compression spring assortment kit

compression spring assortment kit compression spring assortment kit compression spring assortment kit
compression spring assortment kit compression spring assortment kit compression spring assortment kit
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compression spring assortment kit: , fins at pitch, flatness, thermal resistance. MOQ 500 pcs, ships in 10 working days.

compression spring assortment kit

compression spring assortment kit: , fins at pitch, flatness, thermal resistance. MOQ 500 pcs, ships in 10 working days.

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Product details

compression spring assortment kit

Key Takeaway

A compression spring assortment kit is stamped in one stroke so every fin pitch holds within tolerance across a run, with flatness held directly from the tool and ΔT = 60 K performance applied as standard. The one-piece base-and-fin geometry eliminates brazed joints and adhesive layers, cutting the thermal path. Tooling runs repeatably and the cycle feeds a line, so part cost stops scaling with complexity.

compression spring assortment kit

Related reading: Surface Roughness by Process: What CNC Can Actually Reach.

Key Takeaway

A compression spring assortment kit is stamped in one stroke so every fin pitch holds within tolerance across a run, with flatness held directly from the tool and ΔT = 60 K performance applied as standard. The one-piece base-and-fin geometry eliminates brazed joints and adhesive layers, cutting the thermal path. Tooling runs repeatably and the cycle feeds a line, so part cost stops scaling with complexity.

Running at , this compression spring assortment kit is pressed on tooling with repeatability. gives at ΔT = 60 K, and is applied as standard.

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Design Approach and Process

Stamping gives a repeatable fin profile that extrusion cannot hold: the die forms every fin in one stroke, so pitch stays within across a run.

Because the base and fins are pressed as one piece, there is no brazed joint to fail. flatness on the mounting face is held directly from the tool, which keeps thermal interface contact uniform.

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A single stroke forms the whole compression spring assortment kit, so part cost stops scaling with complexity. Tooling runs , and the cycle feeds a line.

The one-piece geometry removes the adhesive layer found in two-part coolers, cutting the thermal path. Nothing sits between and the airflow except the stamped surface itself.

Further technical detail: EV High-Voltage Connector Terminal Stamping: C5191 Phosphor Bronze, 0.15mm Stock, 500K pcs/Month.

The finish is applied after forming, so corrosion protection does not get cut through at the fin roots the way it does on machined alternatives.

Material Selection and Surface Finish

The standard material is , supplied with . For applications where vibration isolator exposure is a concern, we recommend the passivated route; where conductivity matters more than weight, copper C110 raises thermal performance and roughly doubles unit mass.

Tolerance Classes You Can Specify

General dimensions run to ±0.5 mm, with critical features such as held separately. Formed geometry inherits tooling repeatability of , and hole position is held to . Tighter classes need an extra press operation, so it is worth deciding before tooling rather than after.

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Inspection Before Every Shipment

Each batch carries a CMM report from . We record flatness, pitch, base thickness and hole position, and flag anything outside ±0.5 mm before it leaves the line.

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Lot traceability runs from coil to carton: heat number, press stroke range and inspection record stay attached, so a field issue can be tied back to a specific run.

Flatness is measured on granite rather than on cast iron, because at reads differently on a plate that has not been lapped. Records keep both readings.

Final containment is . Every carton is labelled with lot, quantity and inspection status, and the record is kept for 10 years against the ISO9001 file.

Where This Part Is Used

For vibration isolator builds, the mounting face matters as much as the thermal rating: it decides whether thermal interface material spreads evenly or pools at one end.

Related reading: BQUQ Bonded Fin Aluminum Heatsink.

vibration isolator customers typically specify for corrosion reasons and then hold the drawing to ±0.5 mm. The line absorbs the volume without a second source.

Where a compression spring assortment kit runs at vibration isolator volumes, part-to-part consistency decides field returns. on a run keeps the thermal curve inside one band.

See also: Account Manager: Lin Xiaoyu.

vibration isolator designs often run a 2.0 m/s forced-air path. at means vibration isolator can hold its target with fan power below the acoustic limit.

Specifications

ParameterValue / Range
General tolerance±0.5 mm
MOQ (prototype)500 pcs
MOQ (production)5000 pcs
Lead time (prototype)10 working days
Lead time (production)20 working days

FAQ: Your Questions Before Ordering

What is the minimum order quantity for this compression spring assortment kit?

MOQ is 500 pcs for a prototype run and 5000 pcs for production. Below the prototype quantity the tooling amortisation dominates the unit cost, so we quote the sample route instead: .

Can you customise the compression spring assortment kit for our application?

Yes. Send a drawing or a sample and we return a DFM note within 3 working days. Most vibration isolator customisations change , or the hole pattern, and all three are tooling changes on the existing press rather than a new machine.

What is the lead time for the compression spring assortment kit?

Prototype is 10 working days from drawing approval; production is 20 working days after the first article is signed off. Tooling for a new part takes . We quote , and sea freight to Europe runs about 25 to 30 days after booking.

What tolerance can you hold?

General dimensions run to ±0.5 mm; critical ones such as are held separately. Formed features inherit tooling repeatability of . If your drawing needs tighter, tell us before tooling so we can plan the extra press operation.

What is the flatness on the mounting face?

measured on . This is the number that matters for vibration isolator, because the thermal pad needs even contact. If your assembly needs better, say so and we can add a skim operation.

How We Manufacture and Ship

Source-direct from Dongguan: coil stock, forming, surface treatment and inspection happen in one building, so flatness is verified before the part is packed.

Our vibration isolator experience runs back to the first tooling programme in 2015. That history is why the standard and ±0.5 mm are conservative rather than optimistic.

Production runs on cycles with in-line vision on . That is what keeps a commitment credible in peak season.

Learn more about 3-Axis vs 4-Axis vs 5-Axis CNC Machining: Key Differences Explained.

Request a quote: sc@bquq.com | WhatsApp +86 13713157787 | Dongguan, China

Product Gallery

compression spring assortment kit

compression spring assortment kit

compression spring assortment kit

compression spring assortment kit

Key Specifications and Selection Guide

Spec comparison

ParameterValue / Range
MaterialStandard spring steel, passivated route available for vibration isolator exposure
ToleranceFin pitch held within tolerance across a run; flatness on mounting face held directly from tool
Lead timeTooling runs repeatably and cycle feeds a line; lead time confirmed at order
MOQConfirmed at order based on kit configuration
CapacitySingle-stroke stamping line; part cost stops scaling with complexity

Selection / comparison

OptionBest forTrade-off
Stamped one-piece kitRepeatable fin profile, uniform thermal interface contactRequires dedicated tooling
Extruded alternativeSimple profilesCannot hold fin pitch repeatability
Brazed two-part coolerLow tooling costBrazed joint can fail; added thermal path
Adhesive-bonded coolerSimple assemblyAdhesive layer cuts thermal path
Passivated finishVibration isolator exposureConductivity may be lower than bare surface
Machined alternativeComplex featuresCorrosion protection cut through at fin roots

Process / inspection

StageControlRecord
StampingSingle stroke forms whole kit; die forms every fin in one strokePitch within tolerance across run
FlatnessHeld directly from tool on mounting faceThermal interface contact uniform
Joint integrityOne-piece base and fins; no brazed jointNo joint to fail
FinishApplied after formingCorrosion protection not cut through at fin roots
Pre-shipment inspectionInspection before every shipmentInspection record retained

Frequently Asked Questions

What is a compression spring assortment kit used for?

It is used where repeatable fin pitch and uniform thermal interface contact matter. The one-piece stamped geometry holds flatness directly from the tool and performs at ΔT = 60 K as standard, with no brazed joint or adhesive layer in the thermal path.

Further technical detail: Custom Brass Buckle Shaft Torsion Springs.

How is the fin pitch controlled during stamping?

The die forms every fin in one stroke, so pitch stays within tolerance across a run. Because the base and fins are pressed as one piece, there is no brazed joint to fail and flatness on the mounting face is held directly from the tool.

What material and surface finish options are available?

The standard material is supplied with standard finish. For applications where vibration isolator exposure is a concern, we recommend the passivated route. Where conductivity matters more than corrosion protection, the standard finish is preferred. Finish is applied after forming.

Why choose a stamped one-piece kit over a brazed or adhesive-bonded cooler?

Stamping gives a repeatable fin profile that extrusion cannot hold, and the one-piece geometry removes the adhesive layer found in two-part coolers, cutting the thermal path. There is no brazed joint to fail, and part cost stops scaling with complexity.

What is the thermal performance of this kit?

The kit gives ΔT = 60 K and is applied as standard. The one-piece stamped geometry keeps thermal interface contact uniform because flatness on the mounting face is held directly from the tool, with nothing between the surface and the airflow except the stamped surface itself.

How is the kit inspected before shipment?

Inspection is performed before every shipment. Controls cover fin pitch within tolerance across the run, flatness on the mounting face held from the tool, and finish applied after forming so corrosion protection is not cut through at the fin roots.

What are the tooling and production capabilities?

Tooling runs repeatably and the cycle feeds a line. A single stroke forms the whole compression spring assortment kit, so part cost stops scaling with complexity. The die forms every fin in one stroke, keeping pitch within tolerance across a run.

Key Specifications and Selection Guide

Spec comparison

ParameterValue / Range
MaterialNot specified in excerpt; standard for stamped springs
ToleranceFin pitch held within tolerance across a run
Lead timeNot specified in excerpt
MOQNot specified in excerpt
CapacityTooling runs repeatably and cycle feeds a line

Selection / comparison

OptionBest forTrade-off
One-piece stamped base-and-finUniform thermal interface and no joint failureRequires stamping tooling
Two-part cooler with adhesiveLower initial tooling costAdhesive layer adds thermal path and can fail
Brazed joint designComplex geometriesBrazed joint can fail and adds thermal resistance
Extruded fin profileSimple shapesCannot hold fin pitch tolerance as stamping
Stamped kit with ΔT = 60 KStandard thermal performancePerformance is standard, not customizable in excerpt

Frequently Asked Questions

What is a compression spring assortment kit?

A compression spring assortment kit is a stamped one-piece base-and-fin assembly. Every fin pitch holds within tolerance across a run, flatness is held directly from the tool, and ΔT = 60 K performance is applied as standard. The one-piece geometry eliminates brazed joints and adhesive layers, cutting the thermal path.

How does stamping hold fin pitch tolerance better than extrusion?

Stamping forms every fin in one stroke, so pitch stays within tolerance across a run. Extrusion cannot hold that repeatable fin profile. Because the die forms all fins simultaneously, the compression spring assortment kit maintains consistent pitch without secondary operations, and flatness on the mounting face is held directly from the tool.

Why is a one-piece base-and-fin geometry better than brazed joints?

A one-piece base-and-fin geometry has no brazed joint to fail. It also removes the adhesive layer found in two-part coolers, cutting the thermal path. The compression spring assortment kit is pressed as one piece, so thermal interface contact stays uniform and ΔT = 60 K performance is applied as standard.

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What thermal performance does the compression spring assortment kit deliver?

The compression spring assortment kit delivers ΔT = 60 K performance, applied as standard. This is achieved because the one-piece geometry eliminates brazed joints and adhesive layers, cutting the thermal path. Flatness on the mounting face is held directly from the tool, keeping thermal interface contact uniform across the run.

How does tooling repeatability affect part cost for this kit?

Tooling runs repeatably and the cycle feeds a line, so part cost stops scaling with complexity. A single stroke forms the whole compression spring assortment kit. Because the die forms every fin in one stroke, pitch stays within tolerance across a run, and flatness is held directly from the tool.

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What inspection is done before shipping the compression spring assortment kit?

Inspection is performed before every shipment. The compression spring assortment kit is checked for fin pitch within tolerance across a run, flatness held directly from the tool, and ΔT = 60 K performance applied as standard. The one-piece geometry eliminates brazed joints and adhesive layers, cutting the thermal path.

Can the compression spring assortment kit be customized for different fin pitches?

The compression spring assortment kit is stamped in one stroke so every fin pitch holds within tolerance across a run. Tooling runs repeatably and the cycle feeds a line. Flatness is held directly from the tool, and ΔT = 60 K performance is applied as standard. Customization depends on tooling, but the process supports repeatable pitch control.

Related Reading

parameter

ParameterSpecification
MOQ (prototype)500 pcs
Lead time (production)20 working days

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