aluminum heat sink 150mm: 1050A aluminium, 0.3 mm fins at 5.0 mm pitch, 0.10 mm over 100 mm flatness, 0.48 K/W thermal resistance. MOQ 50 pcs, ships in 7 wor...
aluminum heat sink 150mm
aluminum heat sink 150mm: 1050A aluminium, 0.3 mm fins at 5.0 mm pitch, 0.10 mm over 100 mm flatness, 0.48 K/W thermal resistance. MOQ 50 pcs, ships in 7 wor...
Get a Fast Quote for This Part
Send us your drawing / quantity / material — reply within 24h.
The aluminum heat sink 150mm is a stamped 1050A aluminium part produced on 63 T tooling with ±0.05 mm repeatability across 300,000 pcs runs. It delivers 0.48 K/W at ΔT = 60 K, holds a 0.3 mm fin profile and ±0.10 mm hole position, and receives hard anodize Type III, 25-40 µm as standard for corrosion protection.
Key Takeaway
The aluminum heat sink 150mm is a stamped 1050A aluminium part produced on 63 T tooling with ±0.05 mm repeatability across 300,000 pcs runs. It delivers 0.48 K/W at ΔT = 60 K, holds a 0.3 mm fin profile and ±0.10 mm hole position, and receives hard anodize Type III, 25-40 µm as standard for corrosion protection.
Running at 300,000 pcs, this aluminum heat sink 150mm is pressed on 63 T tooling with ±0.05 mm repeatability. 1050A aluminium gives 0.48 K/W at ΔT = 60 K, and hard anodize Type III, 25-40 µm is applied as standard.
Design Approach and Process
Stamping gives a repeatable 0.3 mm fin profile that extrusion cannot hold: the die forms every fin in one stroke, so pitch stays within ±0.05 mm across a 300,000 pcs run.
The one-piece geometry removes the adhesive layer found in two-part coolers, cutting the thermal path. Nothing sits between 1050A aluminium and the airflow except the stamped surface itself.
One supplier now covers 0.3 mm to 0.3 mm fin gauges from the same 63 T press family, so a thermal redesign is a tooling change rather than a new vendor.
Every stroke is dimensionally identical, so ±0.10 mm hole position carries across the batch. That is what makes switch-mode power supply volume programs repeatable.
The hard anodize Type III, 25-40 µm finish is applied after forming, so corrosion protection does not get cut through at the fin roots the way it does on machined alternatives.
Material Selection and Surface Finish
The standard material is 1050A aluminium, supplied with hard anodize Type III, 25-40 µm. For applications where switch-mode power supply exposure is a concern, we recommend the passivated route; where conductivity matters more than weight, copper C110 raises thermal performance and roughly doubles unit mass.
General dimensions run to ±0.15 mm, with critical features such as ±0.03 mm on fin pitch held separately. Formed geometry inherits tooling repeatability of ±0.05 mm, and hole position is held to ±0.10 mm. Tighter classes need an extra press operation, so it is worth deciding before tooling rather than after.
Inspection Before Every Shipment
Flatness is checked on a granite surface plate, 25 °C against a 0.10 mm over 100 mm limit, and fin pitch is verified optically at ±0.05 mm. Reports go out with each lot.
Lot traceability runs from coil to carton: heat number, press stroke range and inspection record stay attached, so a field issue can be tied back to a specific run.
Flatness is measured on granite rather than on cast iron, because 0.10 mm over 100 mm at 40 x 40 x 22 mm reads differently on a plate that has not been lapped. Records keep both readings.
Final containment is PE bag + honeycomb carton, 15 kg per carton. Every carton is labelled with lot, quantity and inspection status, and the record is kept for 10 years against the ISO9001 file.
Where This Part Is Used
switch-mode power supply programs are the reason this geometry exists. Where the enclosure cannot grow taller, fin density is the only lever, and 5.0 mm pitch with 0.3 mm stock is the practical ceiling for aluminium.
switch-mode power supply packaging and vibration rules push toward one-piece construction. A stamped aluminum heat sink 150mm has no adhesive to creep, which is the usual failure mode in two-part coolers.
In switch-mode power supply, the base usually doubles as the mounting interface. 1.5 mm with 0.10 mm over 100 mm flat gives a stable surface for the switch-mode power supply thermal pad.
switch-mode power supply designs often run a 2.0 m/s forced-air path. 0.48 K/W at ΔT = 75 K, forced air 2.0 m/s means switch-mode power supply can hold its target with fan power below the acoustic limit.
Specifications
Parameter
Value / Range
Material
1050A aluminium
Fin thickness
0.3 mm
Fin pitch
5.0 mm
Fin height
50 mm
Base thickness
1.5 mm
Base flatness
0.10 mm over 100 mm
Thermal resistance
0.48 K/W
Thermal test condition
ΔT = 75 K, forced air 2.0 m/s
Surface finish
hard anodize Type III, 25-40 µm
Size range
40 x 40 x 22 mm
FAQ: Your Questions Before Ordering
Can the aluminum heat sink 150mm be powder coated or plated?
Yes. Standard is hard anodize Type III, 25-40 µm. Powder coating to RAL 9005 adds about 0.1 mm to the base; zinc-nickel is better for grounding. Note that any added coating sits between 1050A aluminium and the airflow, so we do not coat the fin roots.
We test at ΔT = 75 K, forced air 2.0 m/s and report 0.48 K/W. That is a steady-state figure, not a transient: for switch-mode power supply first-power-on behaviour you need a different test, and we can run it on request.
Can you supply the aluminum heat sink 150mm pre-assembled?
Yes. We can add clips, screws or a fan shroud as a kitted assembly, with the parts bagged and labelled per set. This is common in switch-mode power supply programs and adds about 3 working days.
What quality certifications do you hold?
The plant is ISO9001 certified, and parts ship with RoHS and REACH declarations on request. Third-party SGS inspection can be arranged before the container is sealed, which is what most switch-mode power supply buyers specify.
How do you prevent galvanic corrosion?
The key is avoiding a second metal at the wet contact area. We recommend hard anodize Type III, 25-40 µm and, where the part touches an aluminium chassis, an isolating washer. Tell us the mating material and we will specify the coating accordingly.
How We Manufacture and Ship
The line sits in Dongguan in a single ISO9001 plant. 63 T presses cover the aluminum heat sink 150mm family, and 300,000 pcs per month is current committed output.
Source-direct from Dongguan: coil stock, forming, surface treatment and inspection happen in one building, so 0.10 mm over 100 mm flatness is verified before the part is packed.
Our switch-mode power supply experience runs back to the first tooling programme in 2015. That history is why the standard hard anodize Type III, 25-40 µm and ±0.15 mm are conservative rather than optimistic.
Request a quote: sc@bquq.com | WhatsApp +86 13713157787 | Dongguan, China
Standard for this process: quoted after tooling and volume review
MOQ
Standard for this process: volume production, typically 300,000 pcs programs
Capacity
300,000 pcs run on 63 T tooling
Selection / comparison
Option
Best for
Trade-off
Stamped one-piece heat sink
High-volume switch-mode power supply programs
Requires 63 T tooling; fin geometry fixed by die
Extruded heat sink
Lower-volume or simpler fin profiles
Cannot hold 0.3 mm fin profile as repeatably as stamping
Two-part cooler with adhesive
Prototype or low-volume builds
Adhesive layer adds thermal resistance to the path
Machined heat sink with anodize
Complex features or small batches
Anodize can be cut through at fin roots after machining
Stamped heat sink with hard anodize Type III, 25-40 µm
Corrosion protection in volume production
Finish applied after forming; thickness range must be specified
Process / inspection
Stage
Control
Record
Stamping
63 T tooling forms every fin in one stroke; pitch within ±0.05 mm
Dimensional report per stroke/batch
Fin profile
0.3 mm fin profile held across 300,000 pcs run
Profile measurement record
Hole position
±0.10 mm hole position carried across batch
Hole position inspection record
Surface finish
Hard anodize Type III, 25-40 µm applied after forming
Coating thickness record
Shipment inspection
Inspection before every shipment
Final inspection report
Frequently Asked Questions
What is the thermal performance of the aluminum heat sink 150mm?
The 1050A aluminium stamped heat sink delivers 0.48 K/W at ΔT = 60 K. The one-piece geometry removes the adhesive layer found in two-part coolers, cutting the thermal path. The 0.3 mm fin profile is formed in one stroke on 63 T tooling, so pitch stays within ±0.05 mm across a 300,000 pcs run.
What tolerance can you hold on the aluminum heat sink 150mm?
Stamping on 63 T tooling gives ±0.05 mm repeatability, and ±0.10 mm hole position carries across the batch. The 0.3 mm fin profile is held within ±0.05 mm pitch across a 300,000 pcs run. Every stroke is dimensionally identical, which makes switch-mode power supply volume programs repeatable.
What material and surface finish are standard for the aluminum heat sink 150mm?
The standard material is 1050A aluminium. Hard anodize Type III, 25-40 µm is applied as standard after forming. Because the finish is applied after forming, corrosion protection does not get cut through at the fin roots the way it does on machined alternatives.
Can the aluminum heat sink 150mm be produced in high volumes?
Yes. Running at 300,000 pcs, the part is pressed on 63 T tooling with ±0.05 mm repeatability. The die forms every fin in one stroke, so pitch stays within ±0.05 mm across the run. One supplier covers 0.3 mm to 0.3 mm fin gauges from the same 63 T press family.
How does stamping compare with extrusion for the aluminum heat sink 150mm?
Stamping gives a repeatable 0.3 mm fin profile that extrusion cannot hold. The die forms every fin in one stroke, so pitch stays within ±0.05 mm across a 300,000 pcs run. The one-piece geometry also removes the adhesive layer found in two-part coolers, cutting the thermal path.
Where is the aluminum heat sink 150mm typically used?
It is used in switch-mode power supply volume programs where repeatable thermal performance matters. The 0.48 K/W at ΔT = 60 K and 0.3 mm fin profile suit high-volume builds. One supplier covers 0.3 mm to 0.3 mm fin gauges from the same 63 T press family, so a thermal redesign is a tooling change.
What inspection is done before shipment of the aluminum heat sink 150mm?
Inspection is performed before every shipment. Key controls include ±0.05 mm repeatability from 63 T tooling, ±0.10 mm hole position across the batch, 0.3 mm fin profile, and hard anodize Type III, 25-40 µm thickness. Records are kept for dimensional and coating checks.
Standard for this process: 2-4 weeks after tooling approval
MOQ
Standard for this process: 300,000 pcs for stamped runs
Capacity
300,000 pcs runs on 63 T tooling
Selection / comparison
Option
Best for
Trade-off
Stamped 1050A aluminium
High-volume runs requiring 0.3 mm fin profile and ±0.05 mm repeatability
Tooling change needed for redesign; limited to 0.3 mm fin gauges from same press family
Extruded aluminium
Lower volume or simpler fin geometries
Cannot hold 0.3 mm fin profile; pitch variation exceeds ±0.05 mm
Two-part cooler with adhesive
Prototyping or low-volume custom shapes
Adhesive layer adds thermal resistance; less efficient than one-piece stamped design
Hard anodize Type III
Corrosion protection in harsh environments
Adds cost and lead time; standard 25-40 µm thickness
Alternative surface finishes
Cost-sensitive or non-corrosive applications
May not provide same corrosion resistance as hard anodize Type III
Frequently Asked Questions
What is the thermal performance of the aluminum heat sink 150mm?
It delivers 0.48 K/W at ΔT = 60 K. The one-piece stamped design removes the adhesive layer found in two-part coolers, cutting the thermal path. The 0.3 mm fin profile and ±0.05 mm repeatability ensure consistent airflow and heat dissipation across the entire 300,000 pcs run.
The heat sink is made from 1050A aluminium and receives hard anodize Type III, 25-40 µm as standard for corrosion protection. This finish is applied after stamping on 63 T tooling, ensuring the 0.3 mm fin profile and ±0.10 mm hole position are maintained.
You get ±0.05 mm repeatability across the 300,000 pcs run and ±0.10 mm hole position. The 0.3 mm fin profile is held within ±0.05 mm pitch. These tolerances are achieved by the 63 T stamping process, which forms every fin in one stroke.
For stamped runs on 63 T tooling, the standard MOQ is 300,000 pcs. Lead time is typically 2-4 weeks after tooling approval, depending on order volume and surface finish requirements. Hard anodize Type III may add additional processing time.
Can I customize the fin profile or hole positions?
Yes, but changes require a tooling modification. The current 63 T press family covers 0.3 mm to 0.3 mm fin gauges, so a thermal redesign is a tooling change rather than a new vendor. Hole positions can be adjusted within the ±0.10 mm tolerance.
How is quality ensured before shipment?
Every batch undergoes inspection before shipment. We check the 0.3 mm fin profile, ±0.05 mm repeatability, ±0.10 mm hole position, and hard anodize Type III thickness (25-40 µm). Records are kept for each 300,000 pcs run on the 63 T tooling.
What applications is this heat sink suitable for?
It is used in electronics cooling, power supplies, LED lighting, and other thermal management systems. The 150mm size, 0.48 K/W thermal resistance at ΔT = 60 K, and corrosion-resistant hard anodize Type III finish make it suitable for harsh environments and high-volume production.