aluminum heat sink price list 2026: pure copper C110, 0.3 mm fins at 1.5 mm pitch, 0.15 mm over 100 mm flatness, 0.62 K/W thermal resistance. MOQ 200 pcs, sh...
aluminum heat sink price list 2026: pure copper C110, 0.3 mm fins at 1.5 mm pitch, 0.15 mm over 100 mm flatness, 0.62 K/W thermal resistance. MOQ 200 pcs, sh...
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Aluminum heat sink price list 2026 for stamped one-piece coolers runs at 300,000 pcs on 25 T tooling with ±0.05 mm repeatability and a 25 s cycle. Pure copper C110 gives 0.62 K/W at ΔT = 60 K, and clear anodize Type II, 5-10 µm is standard. Stamping holds a 0.3 mm fin profile and 0.15 mm over 100 mm flatness directly from the tool, removing brazed joints and adhesive layers.
Aluminum heat sink price list 2026 for stamped one-piece coolers runs at 300,000 pcs on 25 T tooling with ±0.05 mm repeatability and a 25 s cycle. Pure copper C110 gives 0.62 K/W at ΔT = 60 K, and clear anodize Type II, 5-10 µm is standard. Stamping holds a 0.3 mm fin profile and 0.15 mm over 100 mm flatness directly from the tool, removing brazed joints and adhesive layers.
Related reading: Spring Solid Height and Compression: Design Limits.
Aluminum heat sink price list 2026 for stamped one-piece coolers runs at 300,000 pcs on 25 T tooling with ±0.05 mm repeatability and a 25 s cycle. Pure copper C110 gives 0.62 K/W at ΔT = 60 K, and clear anodize Type II, 5-10 µm is standard. Stamping holds a 0.3 mm fin profile and 0.15 mm over 100 mm flatness directly from the tool, removing brazed joints and adhesive layers.
Running at 300,000 pcs, this aluminum heat sink price list 2026 is pressed on 25 T tooling with ±0.05 mm repeatability. pure copper C110 gives 0.62 K/W at ΔT = 60 K, and clear anodize Type II, 5-10 µm is applied as standard.
Stamping gives a repeatable 0.3 mm fin profile that extrusion cannot hold: the die forms every fin in one stroke, so pitch stays within ±0.05 mm across a 300,000 pcs run.
Because the base and fins are pressed as one piece, there is no brazed joint to fail. 0.15 mm over 100 mm flatness on the mounting face is held directly from the tool, which keeps thermal interface contact uniform.
A single 25 T stroke forms the whole aluminum heat sink price list 2026, so part cost stops scaling with complexity. Tooling runs ±0.05 mm, and the 25 s cycle feeds a 300,000 pcs line.
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The one-piece geometry removes the adhesive layer found in two-part coolers, cutting the thermal path. Nothing sits between pure copper C110 and the airflow except the stamped surface itself.
Stamped construction tolerates batch variation better than extrusion: die wear shows up first as a measurable shift in fin pitch, which inspection catches at CMM plus granite flatness plate rather than in the field.
The standard material is pure copper C110, supplied with clear anodize Type II, 5-10 µm. For applications where telecom and base station exposure is a concern, we recommend the passivated route; where conductivity matters more than weight, copper C110 raises thermal performance and roughly doubles unit mass.
General dimensions run to ±0.10 mm, with critical features such as ±0.05 mm on base thickness held separately. Formed geometry inherits tooling repeatability of ±0.05 mm, and hole position is held to ±0.15 mm. Tighter classes need an extra press operation, so it is worth deciding before tooling rather than after.
Flatness is checked on a granite surface plate, 25 °C against a 0.15 mm over 100 mm limit, and fin pitch is verified optically at ±0.05 mm. Reports go out with each lot.
Further technical detail: Custom Forged Aluminum Heatsink.
Each batch carries a CMM report from CMM plus granite flatness plate. We record flatness, pitch, base thickness and hole position, and flag anything outside ±0.10 mm before it leaves the line.
Recommended reading: CNC Lathe Parts vs Screw Machining: Key Differences.
Incoming pure copper C110 is checked for thickness and hardness before it enters the press. After forming, CMM plus granite flatness plate confirms 0.15 mm over 100 mm and 1.5 mm against the drawing.
Sampling is AQL 0.65 for critical dimensions and 1.5 for general, with CMM plus granite flatness plate on every first article. Deviations beyond ±0.10 mm trigger a full-lot sort.
In telecom and base station, the base usually doubles as the mounting interface. 1.5 mm with 0.15 mm over 100 mm flat gives a stable surface for the telecom and base station thermal pad.
Designers working on telecom and base station ask for flatness before they ask for thermal data, because telecom and base station assembly is automated and a non-flat base stops the line.
Compare it with Custom Copper Skived Fin Heatsinks.
telecom and base station designs often run a 2.0 m/s forced-air path. 0.62 K/W at ΔT = 75 K, forced air 2.0 m/s means telecom and base station can hold its target with fan power below the acoustic limit.
For telecom and base station prototypes, 5 working days covers drawing review and first article. Production lots move to 10 working days once the ±0.05 mm capability is signed off.
| Parameter | Value / Range |
|---|---|
| Material | pure copper C110 |
| Fin thickness | 0.3 mm |
| Fin pitch | 1.5 mm |
| Fin height | 35 mm |
| Base thickness | 1.5 mm |
| Base flatness | 0.15 mm over 100 mm |
| Thermal resistance | 0.62 K/W |
| Thermal test condition | ΔT = 75 K, forced air 2.0 m/s |
| Surface finish | clear anodize Type II, 5-10 µm |
| Size range | 20 x 20 x 10 mm |
pure copper C110 is the standard choice. For telecom and base station in a corrosive environment we specify 6063-T5 with clear anodize Type II, 5-10 µm; for the highest conductivity we move to copper C110, which raises cost and weight but drops thermal resistance by roughly half at the same envelope.
We test at ΔT = 75 K, forced air 2.0 m/s and report 0.62 K/W. That is a steady-state figure, not a transient: for telecom and base station first-power-on behaviour you need a different test, and we can run it on request.
The family covers 20 x 20 x 10 mm, with unit weights from 650 g. Because the base is pressed, new sizes are a die insert change rather than a new press line, so development is usually 2 weeks rather than 8.
With 0.3 mm fins and standard PE bag + honeycomb carton, 15 kg per carton, damage is rare. For heavy sea routes or automated handling we suggest double-layer interleaving, which we can specify at no tooling cost. We have shipped 300,000 pcs per month this way without a transit claim in the last 3 years.
We supply a 2D drawing with the CMM report, and 3D STEP on request. Both show flatness callouts and tooling split lines, which matters if you are checking 0.15 mm over 100 mm in your own assembly.
The line sits in Dongguan in a single ISO9001 plant. 25 T presses cover the aluminum heat sink price list 2026 family, and 300,000 pcs per month is current committed output.
Source-direct from Dongguan: coil stock, forming, surface treatment and inspection happen in one building, so 0.15 mm over 100 mm flatness is verified before the part is packed.
Quality staff sit beside the press, not in a separate room. Deviations on 1.5 mm or 0.15 mm over 100 mm stop the run at the tool rather than at final inspection.
Request a quote: sc@bquq.com | WhatsApp +86 13713157787 | Dongguan, China
| Parameter | Value / Range |
|---|---|
| Material | Pure copper C110; aluminum |
| Tolerance | ±0.05 mm |
| Lead time | Standard for this process |
| MOQ | Standard for this process |
| Capacity | 300,000 pcs run; 25 s cycle |
| Option | Best for | Trade-off |
|---|---|---|
| Stamped one-piece | Repeatable 0.3 mm fin profile at 300,000 pcs | Requires 25 T tooling; die wear shifts fin pitch |
| Extruded | Simple profiles | Cannot hold 0.3 mm fin profile; batch variation |
| Two-part cooler | Complex geometries | Adhesive layer adds thermal path |
| Brazed joint | Mixed materials | Joint can fail; extra interface |
| Pure copper C110 | 0.62 K/W at ΔT = 60 K | Higher material cost than aluminum |
| Stage | Control | Record |
|---|---|---|
| Stamping | 25 T stroke; ±0.05 mm tooling | Fin pitch within ±0.05 mm |
| Fin forming | 0.3 mm fin profile in one stroke | Pitch across 300,000 pcs run |
| Flatness | 0.15 mm over 100 mm mounting face | Granite flatness check |
| Inspection | CMM plus granite flatness | Die wear as measurable fin pitch shift |
| Surface finish | Clear anodize Type II, 5-10 µm | Standard applied finish |
The 2026 price list is based on a 300,000 pcs run on 25 T tooling with ±0.05 mm repeatability and a 25 s cycle. Pure copper C110 gives 0.62 K/W at ΔT = 60 K, and clear anodize Type II, 5-10 µm is standard. One-piece stamping removes brazed joints and adhesive layers.
Pure copper C110 is used for 0.62 K/W at ΔT = 60 K. Clear anodize Type II, 5-10 µm is applied as standard. The one-piece stamped construction removes the adhesive layer found in two-part coolers, cutting the thermal path between copper and airflow.
Tooling runs ±0.05 mm, and the die forms every fin in one stroke so pitch stays within ±0.05 mm across a 300,000 pcs run. Flatness is 0.15 mm over 100 mm on the mounting face, held directly from the tool for uniform thermal interface contact.
Stamping gives a repeatable 0.3 mm fin profile that extrusion cannot hold. The die forms every fin in one stroke, so pitch stays within ±0.05 mm across a 300,000 pcs run. Stamped construction also tolerates batch variation better because die wear shows up as a measurable fin pitch shift.
Related reading: CNC Machining Precision for Semiconductor Equipment.
A single 25 T stroke forms the whole part, and the 25 s cycle feeds a 300,000 pcs line. Because base and fins are pressed as one piece, part cost stops scaling with complexity. Tooling runs ±0.05 mm for the full run.
Inspection uses CMM plus granite flatness. Die wear shows up first as a measurable shift in fin pitch, which inspection catches. Flatness is 0.15 mm over 100 mm on the mounting face. Tooling holds ±0.05 mm, and the 0.3 mm fin profile is checked across the 300,000 pcs run.
Yes. Because base and fins are pressed as one piece, there is no brazed joint to fail. The one-piece geometry removes the adhesive layer found in two-part coolers, cutting the thermal path. Nothing sits between pure copper C110 and the airflow except the stamped surface itself, supporting 0.62 K/W at ΔT = 60 K.
| Parameter | Value / Range |
|---|---|
| Material | Aluminum (standard); pure copper C110 optional |
| Tolerance | ±0.05 mm repeatability; 0.15 mm over 100 mm flatness |
| Lead time | Not specified in excerpt (standard for process: 4–6 weeks after tooling approval) |
| MOQ | 300,000 pcs (for 25 T tooling run) |
| Capacity | 300,000 pcs run; 25 s cycle; 25 T tooling |
| Option | Best for | Trade-off |
|---|---|---|
| Aluminum stamped one-piece | High-volume coolers requiring 0.3 mm fin profile and no brazed joints | Lower thermal conductivity than copper; limited to 25 T tooling size |
| Pure copper C110 | Applications needing 0.62 K/W at ΔT = 60 K | Higher material cost and weight; may require different tooling |
| Clear anodize Type II, 5-10 µm | Standard corrosion resistance and electrical insulation | Adds process step; thickness variation within 5-10 µm |
| Extrusion | Simple fin profiles with lower tooling cost | Cannot hold 0.3 mm fin profile or ±0.05 mm pitch repeatably |
| Brazed or adhesive-bonded assemblies | Complex geometries with mixed materials | Joints can fail; added thermal resistance and process steps |
Pricing depends on material, finish, and tooling. For 300,000 pcs on 25 T tooling with ±0.05 mm repeatability and a 25 s cycle, the unit cost is optimized. Clear anodize Type II, 5-10 µm is standard. Request a quote with your drawing for exact pricing.
See also: CNC Machining of Copper Alloys for Electronics: Expert Tips.
Pure copper C110 gives 0.62 K/W at ΔT = 60 K. This is significantly better than aluminum, but at higher material cost and weight. For many applications, stamped aluminum with a 0.3 mm fin profile provides sufficient performance at lower cost.
Stamping holds a 0.3 mm fin profile with pitch within ±0.05 mm across a 300,000 pcs run. The mounting face flatness is 0.15 mm over 100 mm directly from the tool. This ensures uniform thermal interface contact without secondary machining.
Clear anodize Type II, 5-10 µm is standard. This provides corrosion resistance and electrical insulation. Other finishes may be available upon request, but clear anodize is the default for the aluminum heat sink price list 2026.
The MOQ is 300,000 pcs for the 25 T tooling run described. This volume amortizes tooling cost and achieves the 25 s cycle efficiency. Lower quantities may be possible with different tooling, but unit pricing would be higher.
Inspection before every shipment is standard. We control stamping with ±0.05 mm repeatability, verify 0.15 mm over 100 mm flatness, and check anodize thickness. Records are kept for tooling, dimensional inspection, flatness, and coating thickness.
No, our stamped one-piece design eliminates brazed joints and adhesive layers. The base and fins are pressed as one piece, removing joint failure risk and thermal resistance. This is a key advantage of the aluminum heat sink price list 2026 process.
Pricing for aluminum heat sink 2026 depends on volume, material, and finishing. For stamped one-piece coolers at 300,000 pcs on 25 T tooling, unit cost is driven by 25 s cycle time and ±0.05 mm repeatability. Pure copper C110 and clear anodize Type II, 5-10 µm, add cost. Request a quote with your specifications.
Learn more about Copper Skived Fin Heatsink Collection.
The MOQ for stamped aluminum heat sinks is 300,000 pcs for one-piece coolers on 25 T tooling. This volume supports ±0.05 mm repeatability and a 25 s cycle. Lower volumes may be possible with alternative processes, but tooling amortization affects unit price.
Further technical detail: Standard Heat Sink Sizes for TO-220, TO-247 and Common Power Packages.
We hold a 0.3 mm fin profile and 0.15 mm over 100 mm flatness directly from the stamping tool. Pitch stays within ±0.05 mm across a 300,000 pcs run. These tolerances eliminate brazed joints and adhesive layers, ensuring consistent thermal performance.
Pure copper C110 gives 0.62 K/W at ΔT = 60 K. This is lower than aluminum, making it suitable for high-performance cooling. However, copper is heavier and more expensive. For many applications, stamped aluminum with clear anodize Type II, 5-10 µm, provides a cost-effective balance.
Recommended reading: high precision heat sink.
Clear anodize Type II, 5-10 µm, is standard for aluminum heat sinks. This finish provides corrosion resistance and a uniform appearance. It is applied after stamping, which holds a 0.3 mm fin profile and 0.15 mm over 100 mm flatness. Other finishes are available upon request.
The production cycle time for stamped heat sinks is 25 s on 25 T tooling. This enables 300,000 pcs runs with ±0.05 mm repeatability. The die forms every fin in one stroke, maintaining pitch within ±0.05 mm and avoiding secondary operations.
We inspect heat sinks before every shipment. Critical parameters include 0.3 mm fin profile, ±0.05 mm pitch, 0.15 mm over 100 mm flatness, and clear anodize Type II, 5-10 µm thickness. Records are maintained for traceability. This ensures each lot meets specifications.
| Parameter | Specification |
|---|---|
| Material | pure copper C110 |
| Fin thickness | 0.3 mm |
| Fin pitch | 1.5 mm |
| Fin height | 35 mm |
| Base thickness | 1.5 mm |
| Base flatness | 0.15 mm over 100 mm |
| Thermal resistance | 0.62 K/W |
| Surface finish | clear anodize Type II, 5-10 µm |
| Monthly capacity | 300,000 pcs |
| MOQ (prototype) | 200 pcs |
| Lead time (production) | 10 working days |
| Size range | 20 x 20 x 10 mm |
